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Medium-voltage switchgear panels in a switchroom

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Yado MV AIS Switchgear Monitoring Solution

  • Overheating
  • Partial discharge
  • Condensation
  • Mechanical degradation

All continuously monitored with energy-harvesting wireless sensors.

Solution

Wireless condition monitoring for air-insulated MV switchgear

Yado’s IntelliSwitch™ solution gives each of the four main failure risks its own dedicated sensor, so the whole switchgear lineup is covered without wiring or battery changes inside the panel. Controsys supplies the sensors, concentrators, gateways and HMI, and can help scope a retrofit of existing switchgear — see the Controsys home page for our panel-building services.

  • Overheating at breaker contacts and cable terminations
  • Partial discharge detected and classified on the sensor
  • Condensation warnings from enclosure temperature and humidity
  • Breaker mechanism health for reliability and safety

Opens Yado’s video from YouTube.

IntelliSwitch™

Full-range switchgear health, guaranteed with IntelliSwitch™

Cutaway of medium-voltage switchgear showing the breaker compartment
Yado Tulip Thermal Ring fitted behind circuit breaker contacts (render)

Circuit breaker thermal monitoring

Worn, eroded or misaligned breaker contacts can overheat dangerously. The Tulip Thermal Ring sits right behind the contacts and tracks temperature and current continuously using TMR sensing.

Cutaway of medium-voltage switchgear showing the cable compartment
Yado PD Thermal Tags on three-phase cable terminations (render)

Cable termination monitoring

Contact faults and contamination often show up as overheating and partial discharge. The PD Thermal Tag, powered entirely by harvested energy, watches temperature and PD signals, filters out noise and classifies the discharge type with onboard PRPD AI analysis.

Cutaway of medium-voltage switchgear showing the sensor position for condensation monitoring
Yado Wireless Condensation Sensor mounted inside a switchgear panel (render)

Condensation monitoring

Condensation can lead to insulation failure and short circuits. The Wireless Condensation Sensor measures enclosure temperature, ambient temperature and humidity, and warns early when condensation is likely.

Cutaway of medium-voltage switchgear showing the breaker mechanism
Yado sensors and current transformers for breaker characteristics monitoring (render)

Circuit breaker characteristics monitoring

Breaker health directly affects reliability and personnel safety. Yado offers a turnkey package covering vacuum interrupter, operating mechanism and secondary-circuit monitoring.

Cutaway of medium-voltage switchgear showing the low-voltage compartment
Yado HMI panel on a switchgear low-voltage compartment door (render)

Real-time display, diagnosis and alarms

A panel- or wall-mounted HMI connects to the wireless sensors, shows live readings, diagnoses asset condition and raises instant alerts when a risk appears.

No shutdowns?

Place N Go™ non-invasive retrofits protect switchgear that can’t be taken offline

Simulated thermal mapping

The Apollo Thermal Magnet attaches magnetically at pressure-relief points and uses thermal simulation to estimate internal hotspot temperatures, giving continuous, non-invasive thermal monitoring.

See the Apollo Magnetic Thermal Sensor
Medium-voltage switchgear cutaway with Yado Apollo sensors on the pressure-relief covers

In the field

Real-life application

Yado sensing at circuit breaker contacts, photographed in service
Breaker contactsContact temperature monitoring
Yado sensor tag fitted to a bolted busbar connection
Busbar jointApplication example
Yado PD Thermal Tag fitted to a copper cable lug
Cable lugPD Thermal Tag (EDS-US)
Yado PD Thermal Tags on three-phase cable terminations
Cable terminationsThree-phase monitoring

Data portal

Your data, securely, in the cloud or on-premises

Access the readings through a cloud-based portal or a hybrid on-premises deployment.

Yado data portal dashboard showing switchgear temperature trends on a laptop

Switchgear dashboard

See readings and trends for each switchgear panel in a single view, with alarms and asset condition alongside the data.

Yado data portal thermal image and live status screen on a laptop

Thermal image and status

Pair thermal imagery with live sensor status so maintenance teams can see where a hotspot is developing.

Yado data portal switchroom floor view on a laptop

Switchroom overview

Step back to a room-level view of every monitored switchboard, then drill into the one that needs attention.

Technician checking a switchroom cabinet

Make your MV switchgear safer, without a shutdown

Tell Controsys about your switchgear and we will propose a Yado monitoring package.

Request a quote